The most efficient strapping systems thanks to Innova's patented ODEN head

How to ensure more accurate and error-free automatic strapping? How to reduce failures and maintenance on arching equipment? Without a doubt, strapping is essential for the stability and fixation of loads, and one of the components with the greatest wear in Automatic Arising Systems is the strapping head. Innova has in-depth knowledge of the characteristics and requirements of industrial arching, which is why, since 2021, it has been developing and manufacturing its own strapping head: a patented, compact and modular system, more efficient and productive.

The head: main component of strapping equipment

Arrowing heads are one of the elements that suffer greater wear and tear in a packaging line. As they perform thousands of operations daily, this centerpiece of pallet archers requires frequent maintenance and constant repairs. Therefore, one of the objectives of Innova's ODEN head was to develop a more compact, lightweight design, with fewer components and without sensors or clutches, reducing failures and minimizing maintenance costs.

Why choose the Innova ODEN head?

The ODEN head got its name because it represents precision, strength, resistance, adaptability and high performance, qualities that evoke its inspiration in Norse mythology. Therefore, customers who use Innova's arching systems and, consequently, the ODEN head, highlight the advantages obtained in relation to strapping efficiency and quality:

• Less wear and failures: Diferente dos cabeçotes tradicionais que utilizam embreagens, sensores e freios sujeitos a desgaste, o ODEN incorpora a mais recente tecnologia em eletrônica de controle. It has two servomotors, one of them with positioning control, eliminating mechanical components prone to failure and significantly reducing maintenance costs. Furthermore, it has fewer pulleys, reducing the risk of blockages in the tape.
• Greater energy efficiency: Thanks to its compact and robust design, the ODEN consumes less energy than other heads on the market, optimizing energy efficiency without compromising the belt's tension strength.
• High connectivity and adaptability: ODEN easily integrates into automated arching systems, ensuring real-time traceability and control for maximum operational efficiency. Furthermore, it allows adaptation to different types of products, formats and sectors, making it a highly versatile option for those looking for an efficient strapping system.
• Speed ​​and accuracy in strapping: Its torque control technology allows for faster and more precise operation, reducing cycle time and increasing packaging line productivity. In the event of a collision during launch, the belt can rewind and repeat the operation thanks to its intelligent detection system. Furthermore, the head allows controlled adjustments for bending closer to or further away from the load.

And how does it compare to other heads on the market?

Innova Group's ODEN presents significant advantages in terms of reduced maintenance, energy efficiency and adaptability, becoming one of the market's favorites and being increasingly requested to modernize other arching systems that were not manufactured by Innova.

Comparing with similar heads from other manufacturers, the following benefits stand out:

• Elimination of wear components: The ODEN head differentiates itself by eliminating traditional elements subject to wear, such as clutches and brakes, replacing them with a servomotor with positioning control. This innovation significantly reduces the need for maintenance and extends the useful life of the equipment.
• Lighter and more compact: He is 33% lighter e 46% smaller compared to heads of similar performance. Thanks to its optimized design, ODEN improves energy consumption, providing more efficient operation than heavier heads.
• Greater speed and accuracy: The servomotor allows for a more uniform and controlled application of the tape, avoiding common errors in systems with traditional mechanisms.
• Quick Installation: The head is easy to install and integrate into both the strapping system and the packaging line, allowing for faster and cleaner assembly than in other systems.
• Lower maintenance cost: Maintenance is 30% more economical, devido ao menor número de peças de reposição e ao menor desgaste dos componentes.
• Funcionamento silencioso: Comparado a outros cabeçotes, o ODEN é mais silencioso, ajudando a reduzir a poluição sonora nas fábricas.

The Intelligent Head for the Future Industry

O cabeçote ODEN não apenas revoluciona a arqueação por sua eficiência e durabilidade, mas também foi projetado para a Industry 4.0, incorporando tecnologia avançada de conectividade para uma gestão otimizada do processo de embalagem.

Graças à sua conectividade, o cabeçote ODEN pode ser acessado via CLP, permitindo o monitoramento em tempo real dos ciclos de cintagem. Isso facilita a predictive maintenance, helping to prevent failures before they occur. For example, the system provides data on the number of operations performed at predefined intervals (such as strapping per day) and information on machine operation (stops, failures, etc.), allowing performance reports to be sent periodically to customers.

Additionally, the head includes a Remote Access System, enabling technicians to perform diagnostics and provide support in real time, reducing downtime and improving productivity.

Available in the Innova line and soon beyond

Innova Group's tonnage equipment already includes the ODEN head as standard, guaranteeing superior performance in all applications. Additionally, it will soon be available as a independent component, and can be integrated into different automatic packaging systems in the industry. This launch responds to growing demand from customers wanting to modernize their existing systems with the cutting-edge Innova head technology.

The head is currently available across our entire line of strapping systems:

• 2-column horizontal strapping system
• 4-column horizontal strapping system
• Vertical belt system
• Box belt system

In conclusion, choosing ODEN means betting on innovation, efficiency and safety in arching. With patented technology developed to reduce operating costs and increase productivity, this head stands out in the industrial packaging market. Contact us for more information about the ODEN head, our automatic arching systems or other industrial packaging solutions. Our technical team will be happy to assist you!

Source: https://pt.innovamaquinaria.com/